Analysis on the Material and Production of Spherical Air Mattress

As a nursing product designed for long-term bedridden patients, spherical air mattresses have won wide attention and recognition in the market with their unique shape and material characteristics. This article will explore the material composition and production process of spherical air mattresses in depth to reveal the unique charm of this product to readers.

Material composition

The main material of spherical air mattresses is PVC (polyvinyl chloride), a widely used plastic material that is widely used in various inflatable products due to its good flexibility, wear resistance and waterproofness. In spherical air mattresses, PVC materials are processed into multi-layer structures (such as 3PLY) to increase the durability and comfort of the mattress.

 In addition to PVC, spherical air mattresses may also contain some special materials, such as special glue bags for connection and repair, and other auxiliary materials for increasing the strength and stability of the mattress. The selection and use of these materials are carefully considered to ensure the overall performance and safety of the mattress.

In high-end spherical air mattresses, some innovative materials may also appear, such as space resin balls. This material combines the wrapping feeling of latex and the support of spring mattresses, and can provide 360° full-dimensional deformation and balanced force, bringing users a more comfortable and fitting sleeping experience. Space resin balls also have good air permeability and stability, and can maintain stable performance in different environments.

Production process

The production process of spherical air mattresses includes several key steps, from material preparation to finished product assembly, and each step requires strict quality control and technical support.

1.Material selection and preparation: According to product design and customer needs, select suitable PVC materials and other auxiliary materials. These materials need to undergo strict inspection and testing to ensure that they meet production standards and safety requirements.

2. Mold design and manufacturing: According to the shape and size of the mattress, design and manufacture special molds. The precision and durability of the mold are crucial to ensure the quality of the finished mattress.

3. Material processing and molding: Put the PVC material into the mold and shape it by heating and pressurizing. This process requires precise control of parameters such as temperature, pressure and time to ensure that the shape and size of the mattress meet the design requirements.

4. Assembly and inspection: Assemble the molded mattress components, including connecting the air pipe and installing the air pump. After assembly, the mattress needs to be strictly inspected and tested, including inflation test, pressure test, durability test, etc., to ensure that its performance and safety meet the standards.

5. Packaging and delivery: The qualified spherical air mattress will be packaged and attached with relevant documents such as instruction manual and warranty card. Then it will be shipped and delivered according to the customer's requirements.

Matters needing attention

When producing spherical air mattresses, the following points need to be paid attention to:

  1.  Material quality: Select high-quality PVC materials and other auxiliary materials to ensure the durability and safety of the mattress.

  2.  Production process: Strictly control parameters such as temperature, pressure and time during the production process to ensure that the shape and size of the mattress meet the design requirements.

  3.  Inspection and testing: The mattress is strictly inspected and tested to ensure that its performance and safety meet the standards.

  4.  Customer service: Provide detailed instruction manuals and warranty cards and other relevant documents to provide customers with complete after-sales service and technical support.

 In summary, the materials and production process of the spherical air mattress have been carefully designed and strictly controlled. By selecting suitable materials and adopting advanced production technology, a spherical air mattress with excellent performance and high safety can be produced, providing comfortable and caring care for long-term bedridden patients.